Operation Excellence
We meet requirements as agreed with the customer in terms of quality and delivery. Our achievements include zero line loss in the last 12 years due to supply of good quality material and timely deliveries. Our biggest contributing factor is meeting product requirements with zero defects. We achieve this by concentrating on operational efficiencies and manufacturing costs in terms of output.
The Operations department mainly consists of two sections:
- Machining:
We utilize Japanese VMC machines, and Brother & Fanuc VMC machines to create products of consistent quality and flexibility. We do critical machining operations on aluminium die casted parts and grey cast iron parts.
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- Assembly:
We utilize modular assembly lines with a single piece flow process driven Poka Yoke. We design our own fixtures for assembly of parts. We do online packing of parts as per customer needs to meet direct line supply.
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We produce more than 24 million assemblies every year. We have around 15 different product categories and many variants in each category. Our team comprises 800 team members and 300 machines. We make continuous improvements to reduce manufacturing costs and sustain our goal of profitable growth.